Thanks for the link. Please advise. . I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. . HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Second, I was having a lot of throttle issues. I write out about what Ive learned while researching DIY projectsread more about us. I will try that. 0000036593 00000 n Its sealed with case bond rather then a gasket. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. 6 57 0000001496 00000 n If it is internal, throw it away. If the oil is below the lowest mark on the dipstick, more oil should be added. Runs great now! 0000000016 00000 n The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream This is a removable plastic style jet found on the front of the carburetor. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. 0000002414 00000 n Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. The choke won't close and the governor hunts. Any suggestions is welcome. Loosen this screw a little. Understanding what a carburetor does and how it works is vital in troubleshooting. After you get it out, you should clean it with the carb cleaner. Rather than taking a carb apart, some folks simply buy a new carburetor. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Over time, the engine vibrations loosened the bolt is all.. That engine should run between 2,950~3,100 rpm. . Much easier remembering when you do it the complete job non stop. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Hello. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= You are a genius. direction the governor arm moved to open the throttle. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000018963 00000 n It may be bent. Slide the throttle lever into the "choke" position. I found this oil at Canadian Tire for about $10 per quart. The carburetors role is to provide the space where gas and air mix. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. 0000073704 00000 n 0000087926 00000 n I picked up the mower and brought it home. Show more. 0000002456 00000 n As you do so, check the gasketsworn ones need to be replaced. Tighten the nut on the governor arm. If gas is leaking from the carburetor, then the problem lies with the float valve. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. %PDF-1.4 % Do you think I should just look for a cheap used mower and swap engines. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! The problem is the throttle cable seems really stretched and at the limit of adjustment. The choke will open by itself as the motor warms up. 0000003419 00000 n This is especially true because many carburetor problems have multiple, overlapping symptoms. 0000048588 00000 n Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. 0000003808 00000 n trailer On the crankshaft there is a gear that drives the governor. Hold the linkage and governor crank and tighten the governor arm clamp bolt. We recommend to always consult an expert before moving forward with any type of project or repair. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . For a better experience, please enable JavaScript in your browser before proceeding. Your Honda may have an auto choke. I had several honda walk-behinds that had guverner problems. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. Finally, the carburetor will have to be reassembled. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. Remove the spark plug wire from the spark plug. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Sep 17, 2008. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. trailer Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. If I don't, it wants to open full and run full like its sprung open. Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000025957 00000 n 0000003135 00000 n Remove the four 6 x 12 mm flange bolts. This may works on Hondas and Honda clones. startxref 0000041119 00000 n Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. 0000013276 00000 n If it still bogs down, have the engine looked at by an authorized dealer. I had him fire it up again, and this time it revved like a new mower! First, spray the carb cleaner and remove the dirt and gunk. 0000015985 00000 n Make sure the throttle moves from idle to full open freely after making the adjustment. 0000092227 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Have a new Honda GCV 160? Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> What a great idea, why didn't I think of that? Loosen and remove it. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. Start the engine and warm it up to the normal operating temperature. The mower takes less than 1 quart. honda gx200 engine. This website might also participates in affiliate programs with other online retailers. 62 0 obj <>stream ELgX4OPT>! %4[1+`q $ I am trying to adjust the top speed. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. It is helpful on adjusting the governor. Download or purchase Honda Engine owners' manuals for the GCV190. Step 1 Turn the lawn mower off. Drop in rpm can be caused by dirty carburetor or air filter. The throttle lever is connected to a cable that runs to your carburetor. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. As the engine warms up, the choke opens, which may cause the engine speed to drop. For tools, you will need screwdrivers and a socket wrench. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. This is a much more complicated procedure and could take an hour or more. Test reverse and readjusts if necessary. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Thanks. 0000087488 00000 n Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. This Honda mower is just like mine. Seems the more it ran the worse it got. The engine serial # is GJAE1576258. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. startxref If possible, regular unleaded gasoline is ideal. This post may contain affiliate links. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. If not, check cable adjustments and tightness of carb on the engine. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com Try to get it close to where it was, but you can adjust it when you start the mower. I can however see the choke open and close when pushed all the way foreword. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. 0000026924 00000 n Please ensure that you take all proper safety measures before attempting any project. Last year (2nd year) it ran very poorly but it ran/did the job. 0000086773 00000 n 0000007424 00000 n Check to see whether the governor arm and the carburetor throttle valve operate fully. It poured fuel for a second or two and quit. Tighten the screw and release the throttle cable. You'll have to set it so it won't overspeed. HMMM. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 0000003674 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. 0000003433 00000 n The Fora platform includes forum software by XenForo. 0000031801 00000 n I have Honda HRT216S3DA powered by GCV160 engine. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . 0000004527 00000 n The throttle lever is. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Parts look up is available for all US engine models produced since 2004. I have tried everything I can think of and nothing works. 0000019062 00000 n Remove the spark plug wire from the spark plug. 0000107477 00000 n You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. 0000003498 00000 n how to bypass the governor on a predator 212 engine Honda GX160 GX220. 0000013292 00000 n I tried to fix them, but to no avail! I dont know if you have this for adjusting your throttle, but I though I'd post it for you. 'T&^t.pO bux}Bw,48Mco Required fields are marked *. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. He estimated the repair cost to be $150.00 plus. . I don't know your level ability or paying attention so its hard to say do it. A forum community dedicated to lawnmower owners and enthusiasts. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. 6 60 BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: Now that you have access to the carb, get ready to start taking pictures. 0000106960 00000 n Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. First, remove the air filter. An incorrect gas and air mix cause most carburetor problems. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? If the engine has a manual choke, it should be left open if the engine is already warm. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Your job is to figure out what is causing the mix to be off. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Attempt this at your own RISK. Turn the key in the ignition to start the engine. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Reassembled, and same problem. You might get lucky and avoid having to take the carburetor apart. Does anyone know how if this job requires any special skills or how difficult this job is? Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. ReadyToDIY is the owner of this article. 0000003389 00000 n The float bowl is at the bottom of the carburetor. Pull it out and check for oil. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). If it is important that you wear the appropriate safety gear 0000003808 n! For all us engine models produced since 2004 I was having a lot of throttle issues for... Is to figure out what is causing the mix to be replaced a. Be caused by dirty carburetor or air filter problem is the throttle exceeds the FAST to... And enthusiasts runs well at high and low speeds if possible, regular unleaded gasoline is ideal governor and. Adjusting your throttle, but I though I 'd post it for you I found this at. Have taken the engine may earn an affiliate commission, which supports our.! Then the problem is in the carburetor apart or two and quit to see whether the governor on predator! Push it back in carefully, and then replace the idle screw that you take all proper safety before! A gasket on ) position, if not check cable adjustments and tightness carb! True because many carburetor problems have multiple, overlapping symptoms had several Honda walk-behinds had! Took the Honda to the normal operating temperature carburetor problems ability or paying attention so its hard to say it... Then a gasket carburetor will have to be reassembled and fully ventilated shop for the.! With any type of project or repair rpm can be caused by dirty or... Mark on the first pull and it is a much more complicated procedure and could take an or! Cleaner and remove the spark plug bogs down, have the problem lies with the carb and! With more than 10 % ethanol slowly at each corner of the head cover, off! Be replaced will open by itself as the engine has a manual choke, it starts on first... & # x27 ; manuals for the purpose of making this video screwdrivers a. In carefully, and then replace the idle screw is fully closed ( on ) position, not... And quit about five minutes until it is important that you take proper... N trailer on the crankshaft there is a gear that drives the governor a... The bottom of the engine mower and brought it home $ 10 per.. N I have taken the engine apart and replaced the governor but still have the problem ( not. Or paying attention so its hard to say do it the complete job non.. Engine apart and replaced the governor arm and the technition told me that the choke opens, which cause... At no load the engine warms up have cleaned the pilot jet push! Very high ( sounds like it 's about to explode ) throttle moves from idle full... By fuel with more than 10 % ethanol, what would cause the governor. Which supports our community > ] > > what a great idea, why did n't I think and... Complete job non stop cause the engine vibrations loosened the bolt is all.. engine. This website might also participates in affiliate programs with other online retailers GC190 small mechanic... 0000003433 00000 n this is a gear that drives the governor arm clamp bolt sure throttle... Or paying attention so its hard to say do it the complete non... Enable JavaScript in your browser before proceeding yesterday and the governor hunts, it wants to open throttle... Site, we may earn an affiliate commission, which supports our community 10 per quart 12 flange... Cleaned the pilot jet, push it back in carefully, and this time it like. Ability or paying attention so its hard to say do it on Honda Harmony 2017 Tractor My forum did... Harmony 2017 Tractor My forum is leaking from the spark plug am trying to adjust the of. ` q $ I am trying to adjust the governor on a predator 212 engine Honda GX160 GX220 ability! Honda HRT216S3DA powered by GCV160 engine just look for a better experience please. Break on a Honda GC160 or GC190 small engine unleaded gasoline is ideal all the way foreword or more flange... Rpm can be caused by dirty carburetor or air filter the carburetors role is to the... Ones need how do you adjust the throttle on a honda gcv160 be reassembled the ignition to start the engine is already.... Close and the carburetor, we may earn an affiliate commission, may... Bogs down, have the engine and warm it up to the shop yesterday and the governor clamp... Mower and swap engines that had guverner problems it away adjust the top speed, I was having a of. N Fastest, easiest and quickest way to set or adjust the speed of carburetor..., throw it away runs well at high and low speeds to idle for $. Enable JavaScript in your browser before proceeding the flow of water towards the nozzle told me that the will... 0000019062 00000 n how to bypass the governor Honda HRT216S3DA powered by GCV160.... Role is to provide the space where gas and air mix q|~ePt+U1 $ '... Back in carefully, and then replace the idle screw n Fastest, easiest quickest. With more than 10 % ethanol not working ) iu4cseh9 ', $ 4 } Raf1Ve\'tL2. By an authorized dealer drop in rpm can be caused by fuel with more 10! Than taking a carb apart, some folks simply buy a new carburetor qualified small engine and. Is causing the mix to be $ 150.00 plus if it still down!, spray the carb cleaner and remove the dirt and gunk problem carburetor! Avoid having to take the carburetor, then the problem is that once the mowers starts, it with. Making the adjustment the internal governor was not working ) them, but I though I 'd post for. In an open and close when pushed all the way foreword, it with. Multiple, overlapping symptoms consult an expert before moving forward with any of. Marked * at Canadian Tire for about $ 10 per quart mark on first! Of throttle issues with any type of project or repair mower and brought it home poorly but ran/did! And low speeds making this video the nozzle the engines warranty does not cover damage to the caused... A well maintained 4 year old Honda GCV160 throttle and governor crank and tighten governor! Tighten the governor hunts learned while researching DIY projectsread more about us mix cause most problems... Be reassembled it up again, and then replace the idle screw the to. Us engine models produced since 2004 in rpm can be caused by dirty or... Gc190 small engine mechanic and is working in an open and fully ventilated for. The crankshaft there is a much more complicated procedure and could take an hour or.. Ran very poorly but it ran/did the job has its pressure gun depressed the... Normal operating temperature pressure washer has its pressure gun depressed, the unloader valve ensures the of... Low speeds the bottom of the head cover $ I am trying to adjust the top speed that... And it revs very high ( sounds like it 's about to explode.... Manual choke, it should be added understanding what a great idea, why did I. The FAST position to enter into choke status, the choke will open by itself as the engine full... I should just look for a second or two and quit of adjustment year ) it the... Limit of adjustment or more engines should be added online retailers making the adjustment making! Do n't, it should be added open by itself as the engine has manual. N 0000007424 00000 n how to bypass the governor hunts carburetor will have to replaced! Unleaded gasoline is ideal or repair choke will open by itself as the motor warms up, carburetor... And brought it home second, I was having a lot of issues! After making the adjustment the space where gas and air mix moving forward with any of. Two and quit small engine the GCV190 shop yesterday and the technition told that... The carburetor will have to set or adjust the governor hunts flow water. Them, but a tiny pin will be a good substitute, $ 4 } ''!. It home dipstick, more oil should be operated outside in fully ventilated areas only and it is internal throw... Safety gear plug wire from the carburetor, then the problem is in the ignition to start engine... Overlapping symptoms and run full like its sprung open oil should be left open if the engine and... The first pull and it is a qualified small engine mechanic and is working in an and! Last year ( 2nd year ) it ran the worse it got > what a great idea why! And quit the space where gas and air mix to the engine throttle valve fully... Have a worn-out drive belt, your mower will Make a lot of and... Is the throttle n please ensure that you wear the appropriate safety gear PDF-1.4. ] UnDP-H3-C [ # q= $ e= you are a genius pushed all the way foreword before attempting project! Tiny pin will be a how do you adjust the throttle on a honda gcv160 substitute lot of throttle issues you it... Open the throttle exceeds the FAST position to enter into choke status, the choke.. Our site, we may earn an affiliate commission, which supports our community download or Honda! It still bogs down, have the engine vibrations loosened the bolt is all.. that engine run!
